High entropy alloys – Tunability of deformation mechanisms through integration of compositional and microstructural domains

Rajiv S. Mishra, Ravi Sankar Haridas, Priyanshi Agrawal

The paradigm shift of alloying approach that led to high entropy alloys (HEAs) is now well established. Although the initial years were dominated by equiatomic approach, recent years have seen expansion in non-equiatomic compositional space that can be termed as complex concentrated alloys (CCAs). These HEAs/CCAs provide opportunities for tunable performance by manipulating deformation mechanisms. Understanding has advanced to the point that certain aspects of core effects (entropy of mixing, lattice distortion, sluggish diffusion, and cocktail effect) can be critically examined. In addition, new aspects of metastability engineering and emergence of a wide range of processing strategies has put this field on an exponential growth path. In this review, we categorize the compositional and microstructural approaches that exhibit potential for a combination of shear induced phase transformation and twinning, thereby expanding beyond the slip based mechanisms. The emerging HEAs give greater flexibility for tailoring transformation-induced plasticity (TRIP) and twinning-induced plasticity (TWIP), which have guided design of next-generation steels over the last 20 years to a new level. For TRIP HEAs, the ductility can be extended to as high as 50% while maintaining a strength exceeding 1 GPa. On the other hand, hierarchical microstructural engineering in AlxCoCrFeNi alloys can lead to over 2 GPa strength and >10% ductility. Observations of evolving c/a ratio in HCP phase of certain HEAs hint at possibility of new micromechanisms. While crack tip twin-bridging has been shown as a key mechanism to extend the toughness, concurrent phase transformation at the crack tip has been shown to push the fatigue endurance limit. Tunability of deformation mechanisms in HEAs is unprecedented as compared to the conventional metallic materials, particularly in compositions that exhibit shear induced transformation. The opportunities can be further enhanced by integrating the compositional and microstructure domains, and these aspects are highlighted in this review. The microstructural tailoring can take advantage of high enthalpy states in metastable HEAs with low stacking fault energy values of < 40 mJ m−2. The range of microstructural engineering in HEAs include, heterogeneous grain structure, duplex and triplex microstructures with intermetallic phases, twinning engineered microstructure, coherent boundary engineered microstructure, and dual-phase and triple-phase microstructure with solid solution phases.

Keywords: High entropy alloys; Deformation induced twinning; Deformation induced transformation; Mechanical behavior; Hierarchical micromechanisms; High enthalpy states

Materials Science and Engineering: A
Volume 812, 2021, 141085, ISSN 0921-5093

https://doi.org/10.1016/j.msea.2021.141085

(https://www.sciencedirect.com/science/article/pii/S0921509321003543)

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